Full Broadcast Epoxy: Installation Process
Epoxy & Sealing Systems, Inc uses a 5-stage approach for successful resinous floor installation. Our expertly trained staff and their extensive experience of the whole process ensure a successful bond and an amazing looking floor.
5 STAGE SYAYTEM
STEP 1: PREPARATION OF SURFACE
We diamond grind the concrete substrate to a comparable media, blasting CSP-3,4. An aggressive surface profile will achieve a better mechanical bond between the substrate and the epoxy. We then diamond grind all edges, holes, divots and cracks. This insures our Industrial grade 2-part epoxy maintains an exceptional bond with the concrete substrate; preventing peeling and chipping.
STEP 2: REPAIR
We repair and patch any cracks, holes or divots with a fast-drying flexible epoxy. We then grind and polish the patches where needed.
STEP 3: EPOXY PREPARATION
We measure and mix our industrial grade 2-part epoxy with 100% solids. the 2-part epoxy is poured directly onto the substrate and is immediately spread around. It is rolled in a “cross-roll” pattern to insure complete bond to your existing substrate to create a seamless, beautiful finish. This process is time critical and we can do it with care and precision. This is your bond- coat. Our installers and technicians are well trained in assessing and manipulating the epoxy where needed.
We broadcast flakes/chips with 100% coverage. We continue to add additional flakes/chips to ensure complete chip-coverage over the entire floor. Full chip/flake coverage provides better cushion and added protection to your floor. Once complete, your floor will have a strong, uniform, seamless finish.
We lightly scrape and clean the floor before adding the clear top coat of 100% solids epoxy; polyurea or polyasparic. This top coat has UV protection and anti-slip added to the mix making it an extremely durable and safe finish.